On-demand, thermalprinting technology provides greater versatility. While the simplicity ofprinting on demand is one of DTG printing's key advantages over screenprinting, thermal printing is superior. Take into account the time and expenseof setting up DTG pretreatment equipment and a printer for just one or twoshirts. Hot-pressed vinyl has a color restriction as well, primarily forlogistical reasons. The shirts and screens are positioned before screenprinting by setting them on the device.
Colors are printedsimultaneously when printing directly onto garments. With heat press vinylprinting, on the other hand, the various colors and components of the designsare manually aligned, and as the number of colors rises, so do the complexity,difficulty, and likelihood of errors. Therefore, one- or two-color patterns aremost suited for this printing technique. For small to medium runs, DTG inkjetgarment printing is typically thought to be more affordable, quicker, andcleaner than conventional screen printing techniques.
No matter how manycolors are used, it gives t-shirt designers the freedom to produce more thanone-off works of art or small production runs without the need to make positivefilms, stretch screens, or use chemicals to recover screens. When compared toDTG printing and heat transfers, screen printing is typically substantiallyless expensive and produces results of greater quality. Many different productsuse heat transfers. Compared to DTG, they are more inexpensive, and screenprinting requires less effort.
They are thereforeperfect for inexpensive goods like mugs, purses, t-shirts, sweaters, and more.The majority of screen printers demand set-up fees for each screen (more onthis later), which can range from $4 to $8 per color, for genuine ink colors.The same is true for the hot press technique, which also requires installationfees and calls for what is known as plastisol transfers. With DTG printers, youmay print in any color you like for no extra charge.
Although DTG and dyesublimation is frequently confused, DTG only functions effectively with naturalmaterials like those made of organic cotton. Direct-to-garment (DTG) printingwill be your best choice if you only intend to print 1 to 5 shirts and don'twant to launch a t-shirt brand. It is only natural that DTG is not the favoredmethod for individuals who don't want to spend on more expensive apparelbecause printing can appear monotonous on any type of blended fabric. Thistechnique combines heat-pressed vinyl and direct-to-garment printing, althoughit works best when only one item needs to be printed and is less effective forhuge, whole shirt designs.
The best visuals areprovided by DTG, however, it will only print on cotton-based textiles. DTGinjects color pigments into the fabric's fibers, in contrast to most other printingmethods, which spread ink across the surface of the material. A fascinatingmiddle ground between traditional screen printing and direct-to-garmentprinting is heat press vinyl. The advantages and disadvantages of using DTG foryour upcoming custom t-shirt printing job are listed below.
A different vinyltransfer technique known as rapid printing or quick printing involves printinga design on heat-pressed vinyl before applying it to a shirt.
DTG Printers Can OnlyPrint on Clothing
Because of theirphysical design, DTG devices can only print on flat objects. This might not bea problem for you if your company only sells clothes. But consider the revenueyou might be losing out on by being unable to print other things.
It is simple to heatprint on bags, hats, koozies, and other products. You may expand the market foryour company by providing these extra things with full-color artwork. Considerproducing a batch of soccer jerseys. Using thermal printing, you can upsellthis customer to print full color on equipment bags, balls, and cleats inaddition to the jerseys. It is simple thanks to the adaptability of a good heatpress.
Heat Print TechnologyProvides Greater Flexibility on Demand
Heat printing issuperior to on-demand printing, although DTG printing makes it easier thanscreen printing to do so. A DTG pre-treatment machine and printer setup forjust 1 or 2 shirts would take time and money.
You can print fullcolor, tiny on-demand orders in less time and for less money with a print/cutsystem and a heat press. You can speed up the process even more if you alreadyhave the transfer from a prior employer. The versatility of heat printingenables you to print tasks on demand for less money and more profit.
Heat Printing Is Cheaper
You will need toinvest if you want to print full-color artwork without having to wait a fewdays for an order of transfers. DTG and print/cut systems are both expensive.In terms of materials and operating expenses, heat printing is more cost-effective.
In comparison to theprice of ink for DTG printers, digital printable materials and print/cut inksare substantially less expensive. For instance, a complete set of inkcartridges for the high-quality DTG printer Epson F2100 alone cost more than $1000.
Ink costs per shirtcome to roughly $3 as a result. When you factor in the price of the chemicalsused in pre-treatment, your profit margin gets even less. Save money by using aprint/cut technique to get the same color effect.
DTG requires a climate-controlledchamber with high humidity because of its water-based inks, which is anothereconomic benefit of print/cut over DTG. You can save on infrastructure costs byusing heat printing instead of needing to keep your equipment in a separate,humidity-controlled room.
Heat Printing Is Basedon Transfer
Although it might notseem like a significant benefit, this contributes significantly to theversatility of heat printing. Here's why transfers are so fantastic:
If kept in aclimate-controlled environment, transfers can be kept for years, making itsimple to print extras upon customer request.
You have access to alarge choice of substrates that you can print on as well as several texturesand finishes.
Transfers implymovement. A box of transfers makes it simple to print full-color artwork atevents. Attempt it using a DTG system.
Even without a heatpress, you can sublimate clothing using sublimation transfers.
Think about theadvantages of heat printing over DTG whether you're planning the first or nextstep for your company. With adaptability and affordability, heat presses may beused to press a wider variety of products and clothing. A heat press's extremeadaptability makes the choice easy. Printing in full color using a heat presswill help you keep expenses down while increasing earnings.
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