Screen printing is an excellent choice if you need to placea big order because digital printing is more expensive for large quantitiesthan screen printing. The number of colors you intend to utilize can alsoaffect the cost per print. Although digital black and white printing is lessexpensive, whether you decide you want one color or a hundred is irrelevant.With screen printing, a new screen is needed for every new color, thus addingmore colors will cost you money.
DTG is far more adept at handling details than screenprinting. Thin lines, tiny text, textures, and tiny features can all beconsidered smaller design components. DTG consistently incorporates even theslightest elements throughout the print run. When printing on dark shirts,unusual items, or designs that call for a high level of liveliness, screenprinting is the finest option.
Screen printing uses thicker ink application than digitalprinting, producing colors that are significantly more vivid on darkerclothing. The technique used to apply ink to the fabric is where screenprinting and digital printing diverge the most. One color at a time, ink ispushed through a stencil during the screen printing process and onto the fabric.Large printers are used in digital printing to spray computer-mixed ink ontofabric in intricate patterns.
With digital printing, CMYK inks that are water-based areused to print your design directly on the clothing. This method, which lets youprint millions of colors like inkjet printers do, is ideal for full-colorphotography. In contrast to screen printing, which has a minimum order need of12 items due to the lengthy preparation process, digital printing enables us tooffer customized t-shirts without a minimum order requirement. When moreprecise printing is needed, digital printing is frequently utilized, and thistechnique is particularly flexible because it can be applied to any kind ofsurface.
Although DTG technology can now print on a wider range ofmaterials than ever before, 100 percent cotton is still the most highly advisedchoice. Screen printing requires the use of considerably larger dots that arereadily visible in the design, whereas DTG uses halftones that are so minutethat you can only see them with some sort of magnifying glass. In screenprinting, a stencil is made (printers refer to this as a screen), and ink isthen applied to the printing surface in layers using the stencil as a guide.Color Vibrancy: The brightest colors are used in screen printing, which useswater-based and Plastisol inks. Digital printing is constrained by the CMYKcolor gamut.
Similar to the one you have in your home office, a DTGmachine is essentially a huge inkjet printer that is specifically made to printon t-shirts and other clothing. Inks for screen printing are also available ina wide variety and are far less expensive per garment than inks for digitalprinting. A stencil, often referred to as a screen, is used in the screenprinting process to apply ink to the printing surface one layer at a time.Despite the fact that screen printing does not have this issue, if doneproperly, the printing will keep its color and vibrancy for a very long time.
Take a moment to quickly review the fundamental benefits anddrawbacks of screen printing and DTG before delving deeper into the history andreviewing all the specifics of each type of printing. But compared to theslightly drabber color and flat design produced by DTG printing, the embosseddesign and vivid colors of a screen-printed design frequently appear moreelegant and expensive.
You might be better off using one of the two procedures overthe other depending on the number of prints you need. For instance, screenprinting might not be the best option if you only need a few copies because theinitial setup costs can be high. In the long term, this procedure will be lessexpensive, nevertheless, as there is no need to recalibrate the screen printingmachine the more prints you need. The origination cost, which is frequentlyassessed for this setup, is one-time only.
The cost of digital, on the other hand, is significantlyless expensive for lesser volumes because there is no origination fee.
The number of colors you intend to utilize can also affectthe cost per print. Although digital printing in black and white is lessexpensive, whether you want to print in one color or one hundred makes nodifference. With screen printing, a new screen is needed for every new color,thus adding more colors will cost you money.
There you have it, then. We hope that our tutorial hasimproved your understanding of the procedures and results that screen printingand digital printing may provide. Use the fast contact form to the right tocontact us if you have any questions or if you'd like a price for our digitalprinting services or to talk with one of our printing experts.
With offset printing, you have a lot of flexibility andcontrol over the quality of your book. With the help of your printer, you cancustomize a high-quality book exactly the way you want it by selecting thesize, paper type, binding, and a variety of other options. Offset printersprovide a wide range of paper options, including recycled-content green papers.
Screen printing remains one of the most labor-intensivesectors despite the exponential rise in technology in the garment sector overthe past 10 years. This is particularly true in terms of setup fees and theprocedures needed to set up different styles, colors, and SKUs.
Every time screens are set up, the procedure must berepeated, recycled, and cleaned. Screen configurations are used and have animpact on the cost of screen printing for a number of reasons. Depending on thebusiness or operation, the process for burning a screen involves 5-8 steps.
The cost of screen preparation is frequently also taken intoaccount. After that, you must expose each screen, produce/print, reclaim, andcoat for the subsequent batch.